Our shop switched to all flux-core for outdoor work, and I'm not on board

The boss at our local metal shop decided last week that from now on, every outdoor project gets flux-core wire to save time and money. All the other guys are thrilled because it means less gear to haul around, but I've been welding in this coastal area long enough to know better. Just yesterday, I cut out a section of railing from the pier that was done with flux-core three seasons back, and the salt air had caused deep pits right along the weld seams. In my experience, using MIG with a gas shield gives a much tighter, cleaner joint that stands up to the weather here. Yes, it costs a bit more for the cylinder rental, but the repair bills down the road are worse. I brought my photos from the pier job to the morning break huddle, but they just shrugged and said the new rule speeds up paydays. It bugs me because we're known for solid work in this town, and this feels like cutting corners that will come back to haunt us.

4 comments

4 Comments

the_brian5d ago

That savings won't last long.

matthew735d ago

Used to think that way but this made me reconsider.

wood.karen5d ago

Look, my emergency fund from 2019 is still going strong because I stopped wasting cash on dumb stuff. Started buying groceries in bulk, cut the cable cord, and drove my old car for two more years. That stuff adds up fast and the savings just pile up if you don't touch them. It's about changing habits, not just getting a one-time windfall. Plenty of people build a cushion that lasts for years.

henrydixon20h ago

Yeah @wood.karen, cutting back regularly beats a single big save any day.